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Industrial-grade plastic crate molds for vegetable crates, beer crates, milk crates, and foldable crates. Designed for high-volume production with excellent stack strength.

Need a reliable plastic crate mold manufacturer for high-volume logistics operations? Our crate mold solutions combine 15+ years of injection molding expertise with specialized knowledge in cold chain logistics, beverage distribution, and warehouse storage applications.
Whether you need stackable crate molds for Euro pallet compatibility, ventilated designs for fresh produce transport, or heavy-duty beverage crate molds with forklift entry points, our engineering team designs each tool for maximum durability and operational efficiency.
Explore our full lineup of Crate Mold projects and tooling capabilities.
Designed for fresh produce handling and cold storage logistics, our cold chain crate molds feature strategic perforation patterns that maximize airflow while maintaining structural integrity during stacking.
Beverage crate molds require specialized design for bottle protection and handling efficiency with precision-molded dividers and reinforced base sections.
For closed-loop logistics systems, our crates feature modular sizing that optimizes Euro pallet utilization and dual-mode designs for nesting or stacking.
Crate Mold molds designed for real production demands.
Tell us your product sizes, volumes, and handling requirements to refine the design.
Tell us your product sizes, volumes, and handling requirements to refine the design.
Tell us your product sizes, volumes, and handling requirements to refine the design.
Crate corners bear 80% of stacking loads. Our rib pattern optimization and material flow control eliminate weld lines in corner areas, ensuring uniform stress distribution under maximum load conditions.
Efficient warehouse handling requires precise forklift compatibility with standard tine dimensions and four-way entry access.
Crate molds require advanced cooling with conformal cooling channels and baffle systems to prevent warpage in large flat surfaces.
Best for general logistics and room temperature applications. Offers excellent impact resistance, good chemical resistance for food contact, and lower material cost.
Best for cold chain logistics and outdoor storage. Provides superior low-temperature impact resistance and environmental stress crack resistance.
Post-Consumer Recycled (PCR) PP/HDPE with 30-50% recycled content meets sustainability targets without performance loss.
Every crate mold project has unique requirements. We offer comprehensive customization across dimensions, functional features, and branding.
Before delivery, every crate mold undergoes rigorous validation to ensure it meets logistics industry standards.
We understand logistics operations can't wait. Our streamlined manufacturing process ensures reliable delivery timelines.
Engineering checkpoints that keep cycle time and quality on target.
Corner reinforcement for stacking loads
Ventilation and cooling balance for produce
Forklift entry and base rigidity design
Lead time, sampling, and ramp-up support for global programs.
Typical lead time 45-60 days after approval
Material selection guidance (PP/HDPE)
Trial support and dimensional reports
Scenarios where Crate Mold molds deliver the most value.
We've produced 300+ crate mold projects for logistics companies, beverage distributors, and cold chain operators in 35+ countries. Our engineering team understands Euro pallet optimization, forklift compatibility, stacking stability for 2.5m+ racking, and durability for 500+ use cycles.
Our quotes include complete mold design, DFM engineering, material and manufacturing, hot runner systems, trial runs with load testing, spare parts kit, technical documentation, and shipping to your location.
Yes. We can build to common logistics footprints such as 600x400mm and other standards.
HDPE is generally preferred for low-temperature impact, while PP works well for chilled use.
Yes. We support foldable designs with living hinges and locking mechanisms.
Yes. We design crate molds to optimize Euro pallet utilization (1200Γ800mm and 1200Γ1000mm). Our engineering team calculates optimal crate footprints considering wall thickness, stacking rim overlap, and pallet edge clearance. We typically achieve 95-100% pallet surface utilization.
Our standard crate designs support 500kg stacking loads with a 2.5Γ safety factor. For heavy-duty applications (beverage distribution, industrial parts), we can engineer crates for 750kg+ loads. Load capacity depends on crate size, wall thickness, corner reinforcement, and material selection.
Yes. We can recommend material suppliers and specific grades based on your application (cold chain, beverage, general logistics). For large production runs (100,000+ crates/year), we can assist with material procurement and negotiate volume pricing with resin suppliers.
Yes. We specialize in dual-mode crate designs that nest when empty (saving 75% return transport space) and stack when loaded. The design includes automatic locking mechanisms that prevent accidental nesting under load. This requires precise rim geometry and typically adds 5-7 days to mold manufacturing time.
Minor adjustments (adding vents, adjusting draft angles, modifying handle grip) can usually be accommodated within the trial phase at no additional cost. Major changes (resizing compartments, changing stacking system, altering footprint) may require additional tooling work. We provide a detailed cost estimate and timeline before proceeding.
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