Case Studies

Real projects, real results. See how we've helped manufacturers around the world achieve their production goals.

Supermarket Chain Basket Mould Project
Basket Mould

Supermarket Chain Basket Mould Project

Client: Major Retail Chain, Middle East

Challenge

The client needed 10,000 shopping baskets per month with custom branding and specific load capacity requirements.

Our Solution

We designed and manufactured a hot runner mould with integrated branding area. Optimized wall thickness reduced material cost by 15% while maintaining 25kg load capacity.

Results

  • 25-second cycle time achieved
  • 15% material cost reduction
  • 500,000+ shots with no maintenance
  • Delivered 2 weeks ahead of schedule
25scycle Time
15%cost Saving
45 daysdelivery Time
Beverage Company Crate Mould Solution
Crate Mould

Beverage Company Crate Mould Solution

Client: Beverage Manufacturer, Africa

Challenge

Replace aging moulds with modern designs that could produce crates faster and with better stacking strength for their distribution network.

Our Solution

Developed a new generation crate mould with reinforced corner design and optimized cooling channels. Implemented valve gate hot runner for better part quality.

Results

  • 40% faster cycle time vs old moulds
  • Improved stacking strength by 30%
  • Zero defects in first 100,000 shots
  • Full technical training provided
45scycle Time
40%improvement
48 daysdelivery Time
Outdoor Furniture Chair Mould Series
Chair Mould

Outdoor Furniture Chair Mould Series

Client: Furniture Exporter, South America

Challenge

Develop a series of 5 matching outdoor furniture moulds (2 chairs, 1 table, 2 accessories) with consistent design language.

Our Solution

Created a coordinated mould package using gas-assist injection technology. Implemented unified color matching system across all products.

Results

  • Complete 5-mould series delivered
  • 30% weight reduction via gas-assist
  • Unified aesthetic across product line
  • Ongoing partnership for new designs
5 setsmould Count
30%weight Reduction
60 daysdelivery Time
Household Products Mould Package
Household Mould

Household Products Mould Package

Client: Housewares Brand, Europe

Challenge

Launch a new eco-friendly household product line with 8 different items, requiring consistent quality and fast time-to-market.

Our Solution

Managed complete mould package with parallel development. Implemented recycled PP material compatibility and enhanced surface finish.

Results

  • 8 moulds delivered in single shipment
  • Recycled material compatible
  • Premium surface finish achieved
  • On-time launch for retail season
8 setsmould Count
Yeseco Friendly
58 daysdelivery Time
TESTIMONIALS

What Our Customers Say

"We've ordered 5 basket moulds from Boxumould over 3 years. Quality is consistently excellent, and their after-sales support is outstanding. Highly recommended!"

A

Ahmed Hassan

Delta Plastics, Egypt

"The crate moulds we purchased exceeded our expectations. Production efficiency improved by 20% compared to our previous supplier. Great value for money."

C

Carlos Rodriguez

Plasticos SA, Mexico

"Professional team, clear communication, and delivered on time. The chair moulds are running smoothly with zero issues after 200,000 shots."

J

John Smith

Premier Plastics, UK

"Boxumould understood our requirements perfectly. The household product moulds they made for us are producing high-quality items consistently."

F

Fatima Al-Rashid

Gulf Manufacturing, UAE

Ready to Be Our Next Success Story?

Let's discuss how we can help you achieve your mould production goals.

Start Your Project