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Crate Mold
Beer Crate Mold
A beer crate mold engineered for bottle protection and repeatable stacking. Divider geometry stabilizes bottles during transport, while the handle area is reinforced for daily handling. The design can be adapted for common bottle sizes in beverage return systems.
Cycle Time
40-50 seconds
Mold Life
Typical 300,000-500,000 shots
Material
HDPE
Key Features
- Divider pockets for bottle stability
- Branding panel
- High stacking strength
- Integrated handles
- Bottle size family options
Best Fit
- • Beverage distribution systems
- • Bottle protection during transport
- • Brand logo display needs
Process Notes
- • Divider inserts should match bottle size
- • HDPE preferred for impact resistance
- • Gate placement helps reduce warp
Design Focus
- • Bottle compartment geometry
- • Handle and grip zones
- • Logo panel layout
Technical Specifications
| Product Size | 400 x 300 x 280 mm (24 bottles) |
| Mold Size | 700 x 550 x 500 mm |
| Cavity | 1 cavity |
| Steel | 718H |
| Hardness | 30-34 HRC |
| Runner System | Hot Runner |
| Ejection | Stripper Plate + Ejector |
Applications
Breweries
Beverage distributors
Returnable systems
Retail logistics
Built for Returnable Beverage Systems
Beer crates are used repeatedly in returnable systems. This mold focuses on bottle protection, handle durability, and stable stacking in distribution.
Typical Use
Breweries, beverage distributors, and retail return systems that require consistent crate performance over many cycles.
Divider Geometry + Handle Strength
Divider pockets stabilize bottles during transport, while the handle zone is reinforced for repeated lifting.
Key Engineering Points
- Divider ribs to reduce bottle contact and movement
- Reinforced handles for daily handling
- Balanced gate layout for uniform shrink and flatness
Why Choose Our Beer Crate Mold
Precision bottle compartments with retention ribs
High return-trip durability for cost-effective logistics
150x80mm brand logo area on two sides
UV-stabilized material compatibility for outdoor storage
Frequently Asked Questions
Common questions about our Beer Crate Mold
Can you adjust the crate for different bottle sizes?
Yes. Divider inserts can be changed to fit 330ml, 500ml, or other bottle sizes.
How is branding added to the crate?
We include a logo panel for embossed or debossed branding on the sidewall.
How strong is the crate under stacking?
Stacking strength depends on bottle weight and handling. The corner posts are reinforced for stable stacking in transport.
Which material is recommended for outdoor use?
UV-stabilized HDPE is recommended for outdoor storage and repeated return cycles.
How do the dividers protect bottles?
Divider ribs and pocket geometry reduce movement and absorb vibration during transport.
Can you support returnable systems?
Yes. The design targets repeated handling and return trips with reinforced corners and handles.
