Crate Mould

Beer Crate Mould

Specialized beer crate mould with precision bottle compartments. Designed for beverage industry with excellent bottle protection and easy stacking. Available for various bottle sizes from 330ml to 750ml.

Cycle Time

40-50 seconds

Mould Life

500,000+ shots

Material

HDPE

Key Features

Precision bottle compartments
Brand logo area
High stacking strength
Integrated handles
Various bottle size options

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Technical Specifications

Product Size	400 x 300 x 280 mm (24 bottles)
Mould Size	700 x 550 x 500 mm
Cavity	1 cavity
Steel	718H
Hardness	30-34 HRC
Runner System	Hot Runner
Ejection	Stripper Plate + Ejector

Applications

Breweries

Beverage Companies

Distribution Centers

Retail

Serving the Global Beverage Industry

Beer crates are among the most demanding packaging products - requiring precision, durability, and brand representation. Our moulds serve breweries on five continents.

African Brewery Success Story

A major Nigerian brewery expanding production needed crates that could:

Protect bottles during rough road transport
Survive outdoor storage in tropical conditions
Display their brand prominently in retail

We developed a reinforced crate design with UV-stabilized material compatibility and prominent 150x80mm logo area.

Results:

Zero bottle breakage complaints in first year
5-year outdoor durability achieved
Brand visibility increased retail placement by 35%

Bottle Configuration Options

Different markets prefer different configurations:

Configuration	Market	Advantages
24 x 330ml	Europe, Africa	Standard, efficient
20 x 500ml	Germany, Belgium	Premium feel
12 x 750ml	Wine regions	High-end products

Our modular divider design allows the same base mould to produce different configurations.

Return Trip Durability

Beer crates are reusable assets that must survive hundreds of trips:

Average trips before replacement: 100-150
Key failure modes: Corner cracks, divider breaks, handle failure
Our design addresses each failure mode through targeted reinforcement

Precision Engineering for Bottle Protection

Divider Design: The Critical Element

Bottle dividers must balance protection with material efficiency:

Divider Specifications

Parameter	Standard Design	Our Design
Wall thickness	2.0mm	1.6mm + ribs
Material usage	100%	85%
Protection level	Good	Excellent

Our ribbed divider design uses 15% less material while providing superior bottle protection.

Bottle Pocket Geometry

Each bottle pocket is precisely engineered:

Entry chamfer: 3mm x 45° for easy bottle insertion
Retention ribs: 4 ribs per pocket prevent bottle movement
Bottom support: Raised center supports bottle base
Drainage holes: 4 x 8mm holes for water drainage

Material Selection for Outdoor Use

Beer crates often spend months outdoors. Material considerations:

Material	UV Resistance	Impact Strength	Cost
Virgin HDPE	Good (2 years)	Excellent	$$$
UV-stabilized HDPE	Excellent (5+ years)	Excellent	$$$$
Recycled HDPE	Poor (6 months)	Good	$$

We recommend UV-stabilized HDPE for tropical markets.

Stacking Load Engineering

Beer crates must support significant stacking loads:

Full crate weight: 12-15kg
Maximum stack: 6-8 crates
Total load on bottom crate: 72-120kg

Our corner design distributes load through:

Vertical corner ribs (4 per corner)
Reinforced base corners (3mm wall)
Interlocking stack features

Hot Runner System Optimization

Large crates require careful gate placement:

4 valve gates (corners)
Sequential filling to prevent weld lines
Balanced flow for even shrinkage

Why Choose Our Beer Crate Mould

Precision bottle compartments with retention ribs

150+ return trip durability for cost-effective logistics

150x80mm brand logo area on two sides

UV-stabilized material compatibility for outdoor storage

Frequently Asked Questions

Common questions about our Beer Crate Mould

Can the bottle compartment size be customized?

Yes, we can adjust compartment dimensions for different bottle sizes (330ml, 500ml, 750ml) and shapes (standard, stubby, longneck). The base mould structure remains the same; only the divider insert changes.

How is the brand logo integrated into the crate?

We reserve a 150x80mm area on two sides for logo integration. Options include: engraved/debossed (included), raised/embossed (minor cost), or flat area for labeling/hot stamping.

What is the weight capacity per crate?

Standard 24-bottle crates safely hold 15kg (24 x 500ml bottles + crate weight). The crate is designed for 6-high stacking when full, supporting 90kg on the bottom crate.

Can recycled HDPE be used for beer crates?

Recycled HDPE can be used for indoor/warehouse applications. For outdoor use, we recommend maximum 30% recycled content mixed with virgin HDPE, plus UV stabilizer.

How do you prevent bottle breakage during transport?

Our design features: retention ribs that grip bottle bodies, raised base supports to cushion impacts, and flexible divider tips that absorb vibration. Tested to survive 1m drop without bottle damage.

What is the return trip life expectancy?

With proper handling, our crates survive 150+ return trips. Key longevity features: reinforced corners, thick-wall handles, and UV stabilization. We provide maintenance guidelines for maximum life.