Fruit Basket Mould

Our fruit basket mould features precision-engineered ventilation holes that ensure proper air circulation for fresh produce. Made with high-grade P20 steel, this mould delivers consistent quality over 500,000 cycles. The ergonomic handle design and stackable feature make it perfect for supermarkets and farmers markets.

Cycle Time

25-30 seconds

Mould Life

500,000+ shots

Material

PP / HDPE

Key Features

Ventilation holes for air circulation
Stackable design
Ergonomic handle
High polish finish
Quick color change capability

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Technical Specifications

Product Size	400 x 300 x 150 mm
Mould Size	600 x 500 x 450 mm
Cavity	1 cavity
Steel	P20 / 718H
Hardness	28-32 HRC
Runner System	Hot Runner
Ejection	Stripper Plate

Applications

Supermarkets

Farmers Markets

Fruit Wholesalers

Home Use

Serving the Global Fresh Produce Industry

Our fruit basket moulds are specifically engineered for the demanding requirements of agricultural supply chains, from farm gates to supermarket shelves.

The Middle East Market Success Story

In 2022, a major UAE-based fruit distributor approached us with a challenge: their existing baskets were causing significant produce spoilage during the hot summer months. After analyzing their distribution network, we designed a custom ventilation pattern with 64 precisely positioned holes.

The results were remarkable:

23% reduction in fruit spoilage
15% faster cooling during cold chain processing
Consistent stacking performance in automated warehouses

Why Ventilation Matters for Fresh Produce

Fruits and vegetables continue to respire after harvest, releasing heat and moisture. Without proper ventilation:

Ethylene gas builds up, accelerating ripening
Moisture creates mold-friendly conditions
Temperature hotspots damage produce quality

Our 15% open area ratio was determined through extensive testing in tropical climates, balancing airflow with structural integrity for 8-basket stacking.

Applications Across the Agricultural Value Chain

Farm-Level Collection: Durable design withstands rough handling during harvest
Wholesale Markets: Stackable design maximizes truck loading efficiency
Cold Storage Facilities: Ventilation enables uniform cooling
Retail Display: Attractive appearance for in-store merchandising

Engineering Excellence: The Science Behind Our Fruit Basket Mould

Ventilation Hole Design Optimization

The ventilation pattern in our fruit basket mould is the result of computational fluid dynamics (CFD) analysis and real-world testing.

Hole Specifications

Parameter	Value	Reasoning
Hole Diameter	15mm	Optimal airflow vs. structural integrity
Total Holes	64	15% open area ratio
Pattern	Staggered grid	Even air distribution
Edge Distance	20mm minimum	Prevents cracking

Why 15% Open Area?

Through collaboration with agricultural research institutes, we determined that:

<10% open area: Insufficient cooling, 2-3°C core temperature difference
15% open area: Optimal balance, <0.5°C temperature variance
>20% open area: Structural weakness, stacking failures

Stackable Design Engineering

The corner geometry of our fruit basket mould incorporates:

5° draft angle: Easy demoulding without distortion
Interlocking ribs: 25% increased stacking stability vs. flat design
Reinforced bottom corners: Load distribution for 8-basket stacking with 5kg fruit each

Material Flow Analysis

We use Moldflow simulation to optimize:

Gate location for balanced filling
Cooling channel placement for even shrinkage
Wall thickness uniformity to prevent warping

Cycle Time Optimization

Our hot runner system achieves 25-30 second cycles through:

Valve gate technology: Clean gate vestige, no post-processing
Conformal cooling: 3D-printed cooling channels follow part geometry
Optimized cooling time: 18 seconds (70% of total cycle)

Steel Selection Rationale

We offer two steel options based on production requirements:

Steel Grade	Recommended For	Hardness	Mould Life
P20	Standard production	28-32 HRC	500,000 shots
718H	High-volume, abrasive PP	30-34 HRC	800,000 shots

Why Choose Our Fruit Basket Mould

64 precision-engineered ventilation holes for optimal produce freshness

Stackable 8-high design tested for 40kg total load

CFD-optimized airflow pattern reduces spoilage by up to 23%

Food-grade PP/HDPE compatible, meets FDA requirements

Frequently Asked Questions

Common questions about our Fruit Basket Mould

What is the optimal ventilation hole size for citrus fruits?

For citrus fruits like oranges and lemons, we recommend 15mm diameter holes. This size provides adequate airflow for the higher respiration rate of citrus while preventing smaller fruits from catching in the holes. For very small citrus like kumquats, we can design 12mm holes with increased hole count.

Can the basket design be modified for wet produce like leafy vegetables?

Yes, we offer a drainage-optimized variant with additional 8mm drainage slots along the bottom edges. This design allows water from washing or condensation to escape quickly, reducing bacterial growth and extending shelf life.

What is the maximum stacking height for fully loaded baskets?

With our reinforced corner design, baskets can be safely stacked 8-high when loaded with 5kg of produce each (40kg total per stack). For heavier produce like potatoes, we recommend limiting stacks to 6 baskets.

How do you ensure consistent ventilation hole quality across 500,000 shots?

Each ventilation hole is formed by a precision-ground core pin with replaceable tips. We include a spare set of core pins with each mould, and our maintenance schedule recommends inspection every 100,000 shots.

What color options are available for fruit baskets?

The mould accommodates any color masterbatch. Popular choices include green (fresh produce association), red (strawberries, apples), and blue (blueberries). We recommend UV-stabilized masterbatch for outdoor market use.

Can you add custom branding to the fruit basket?

Yes, we can incorporate logo areas up to 100x50mm on two sides. Options include engraved (debossed) logos at no extra cost, or raised (embossed) logos with slight mould modification cost.